Shiny silk dresses have always been a
favorite of everyone. We often remember weavers weaving clothes. But there is a
species that we kill to make beautiful silk. Few people know about such a
group. Get acquainted with present-day techniques that came from silkworms and
the yarn they produce.
Sericulture is the name given to the
process by which silkworms are raised to produce the raw material needed for
silk. The history of silk starts from the agricultural sector. Behind a silk cloth
are various processes such as mulberry cultivation, silkworm seed production,
silkworm rearing, separation, spinning, and weaving. India is the only country
that produces silk from the four varieties of mulberry, tusser, eri and muga,
which are of commercial importance to natural silk.
The history of silk dates back to China.
History shows that silk was produced in China from 4,000 BC. However, the
popularity of silk in various parts of the world increased during the Christian
era. The use of silk in Japan began in the 3rd century AD. It dates back to the
4th century in India. During this period sericulture also became industrialized
in the Arab world. Later, the growth of silk was very rapid and European
countries also turned to it. In the 16th century, France gained a clear
dominance in the silk market. But many countries have not been able to thrive
in this area. It is safe to say that silk was able to pave the way for an
industrial boom. During this period, the popularity of silk declined with the introduction
of cotton instead of silk. The decline in the popularity of silk was due to the
fact that it was possible to make cotton garments at low cost and with minimal
labor. In addition, the death of silkworms in France due to a deadly disease
seriously affected its silk production. Later, France was unable to recapture
the old charm. Today, China is the world's largest silk producer.
Apart from silk, the worms give some
byproducts too. Although worms are mainly raised for silk, they are also used
for other purposes. Silk is used in electrical materials as insulators, tire
linings, artificial blood vessels, and surgical threads. Amino acids and
vitamin B2 (riboflavin) are extracted from silkworm pupae. Food waste and
manure from these can be used to make vermicompost and biogas. Disposable
cocoons are also used to make handicrafts.
Silk is a thread-like protein that
silkworms release to make cocoons during their burial season. The purpose of
this thread is to provide a safe shield for the extremely soft body during pupal
stage. The special fluid released by the worm turns into a long firm thread on
contact with air.
Silk contains two proteins, fibroin and
sericin. Fibroin is an important protein that strengthens silk. Sericin is a
protein that coats the fibrous part of the body like glue. The yarn obtained
from a cocoon can be 350 to 1800 meters long. Yarn made from cocoon is used for
industrial silk. The yarn is separated from the cocoon after the pupa is
killed.
The different species of silkworm include Mulberry
Silkworm, Eri Silkworm, Tasar Silkworm, and Muga Silkworm. The scientific name of
Mulberry Silkworm is Bombix Mori. The cocoon thread is unbroken along its
length. Therefore, 95% of the silk produced worldwide comes from the Bombix
Mori variety. Univoltine includes mulberry silkworm varieties grown in cold
countries. This breed is produced only one generation per year. Bivoltine includes
mulberry silkworm varieties that produce two generations a year. Silkworm
species of this genus are mainly cultivated in Japan, China and India. Multivoltine
category includes mulberry silkworm varieties that produce more than three
generations in a year. They are mostly grown in the southern states. It is also
a highly immune species. The most popular silk in the world market is
bivoltine. This category is the second largest breeding ground for mulberry
silkworm in India. Eri Silkworm is a silkworm cultivar grown on a castor plant.
Also known as castor silkworm. The yarn they produce is white or reddish brown.
The yarns in the cocoon are made up of many strands of yarn. They can also be
difficult to distinguish. Therefore, Erysipelas silk is extracted only after
the cocoon has burst open. Assam is the main hub of Eri Silk in India.
The scientific name of Tasar Silkworm is
Antarctica mileta. It is a bivolatine species. The leaves of the Thanni tree
are fed to the Tusser worms in India. The cocoon is more resilient.
Muga Silkworm’s scientific name is
Antarctica assamensis. They produce beautiful and firm gold colored yarns.
Found only in Assam. Muga silk is the silk used by the noble family of Assam.
Life cycle of the silkworm (based on
Bombix Mori) has four life stages.
Egg – Each female
butterfly lays an average of 400 eggs. The eggs laid on the leaves of mulberry
are oval in shape.
Larva – The larvae
hatch in 9-12 days and turn black or dark brown. They have large heads and
small bodies. Larval life is 25-30 days. To this day it eats well and grows
very fast.
Pupa – During this
quarter of the life cycle, the larvae stop feeding and begin to form a shell
using a special secretion released from the body. The secretion from the silk
gland is made up of a small organ called the spinneret which forms the worm
shell. This sticky sap combines with the air in the atmosphere to form a firm
silk. The shield they are made of is called a cocoon. Each worm prepares its
burial place in 48 to 72 hours. The pupa stage lasts from 8 to 14 days (cocoons
are collected for silk five days after the cocoon is made). At the end of the pupa
stage, the butterfly hatches by splitting the cocoon with alkaline saliva.
Moth (Butterfly) - Butterflies
that hatch from cocoons do not have the ability to fly. The ability to fly has
been lost as a result of being cultivated for over 4000 years. In the moth
stage they do not eat. They lay their eggs as soon as they reach the pupa stage
and die within two to three days.
Silk Reeling is the process of removing
the silk filament from the cocoon. This is an important process in silk-making
industry. A silk yarn is made by pulling filaments out of more than eight
cocoons. Five days after the larvae begin to enter the pupal stage, the
collected cocoons are buried in hot water. The process of killing the pupa by
soaking it in hot water at 95-97 C for 10-15 minutes is known as cooking. This
makes the sericin protein in the cocoon filament softer. The filament can then
be easily removed from the cocoon.